MANUAL PASTE FILLING MACHINE AO3

• Setup: Place the machine on a stable and level surface. Ensure all parts are clean and properly assembled.
• Material Loading: Pour the liquid or paste into the 10-liter hopper. Ensure the material is free of large particles that could block the nozzle or piston.
• Volume Adjustment: Adjust the filling volume using the adjustment screw or mechanism on the machine to the desired quantity between 5 and 50 ml. This typically controls the stroke length of the piston.
• Container Placement: Position the empty container under the filling nozzle.
• Manual Operation: Operate the handle or lever to draw the product from the hopper into the cylinder and then dispense it into the container. The piston movement controls the filling volume.
• Repeat: Continue placing empty containers and operating the handle until all desired containers are filled.
• Cleaning: After use, disassemble and thoroughly clean all parts that came into contact with the product using appropriate cleaning solutions. Ensure all residue is removed.

Maintenance:

Proper maintenance will ensure the longevity and accurate operation of the machine:

• Daily Cleaning: After each use, disassemble and clean the hopper, cylinder, piston, and nozzle thoroughly with suitable cleaning agents. Rinse and dry all parts before reassembly.
• Regular Inspection: Periodically inspect all components for any signs of wear, damage, or loose connections. Tighten any loose screws or fittings.
• Lubrication: Lubricate the moving parts, such as the piston rod and any joints, with food-grade or appropriate lubricant as recommended by the manufacturer or as needed to ensure smooth operation.
• Seal Maintenance: Check the piston seals regularly for wear or damage. Replace them if they are worn or cracked to prevent leaks and maintain filling accuracy.
• Nozzle Cleaning: Ensure the nozzle remains free of blockages. Clean it regularly, especially if filling viscous materials.
• Storage: When not in use, clean the machine thoroughly and store it in a clean, dry place.

Precautionary Guidance:

• Read Instructions: Carefully read and understand the operating instructions provided by the manufacturer before using the machine.
• Material Compatibility: Ensure the filling material is compatible with the stainless steel components of the machine. Avoid filling highly corrosive substances that could damage the material.
• Temperature Limits: While the specification mentions 200 Celsius, this likely refers to the temperature the material being filled can withstand. The machine itself is manually operated and air-cooled; avoid using it to fill extremely hot materials that could pose a safety risk.
• Proper Assembly: Ensure all parts are correctly assembled before operation to prevent malfunctions or damage.
• Gentle Operation: Operate the handle smoothly and avoid applying excessive force.
• Cleaning Procedures: Use appropriate cleaning solutions and ensure they are thoroughly rinsed off to prevent contamination of subsequent fillings.
• No Electrical Hazards: As this is a manual machine, there are no direct electrical hazards associated with its operation. However, ensure the surrounding environment is safe.
• Maintenance Schedule: Adhere to a regular maintenance schedule to ensure the machine operates efficiently and reliably.