About MANUAL PASTE FILLING MACHINE AO3
- Brand: Generic (Imported)
- Weight (Approx.) : 9.3 kg
- Material:Stainless Steel
- Temperature:Up to 200 Celsius (This likely refers to the materials temperature compatibility,notthe machines operating temperature, as its manually operated and air-cooled)
- Frequency:50/60Hz (This specification seems irrelevant as the machine is manually operated and doesnt use electrical frequency)
- Deviation:2% (Filling accuracy)
- Hopper Capacity:10 Liters (Approximate)
- Nozzle Diameter:2.5 mm
- Cooling by:Air cooling (This likely refers to the machine not having active cooling components, as its manually operated)
- Operation Mode:Manual
- Color:White (color may vary)
- Filling Range:5-50 ml
- Dimension (L x W x H):270 x 270 x 710 mm
The A03 Manual Filling Machine provides a cost-effective and portable solution for small-scale filling operations. Its manual operation makes it ideal for businesses with lower production volumes or those requiring flexibility in their filling process.The machine utilizes a piston mechanism to draw and dispense a precise volume of product, adjustable between 5 and 50 ml.The 10-liter hopper provides a sufficient reservoir for continuous manual filling.Constructed primarily of stainless steel, the machine is easy to clean and maintain, ensuring product purity.It features a single filling nozzle with a diameter of 2.5 mm, suitable for dispensing various liquid and semi-liquid formulations. The machine operates without electricity, making it versatile for different environments.
Features
:
- Manual Operation:Simple and direct control over the filling process.
- Adjustable Filling Volume:Precisely dispenses volumes from 5 to 50 ml.
- Stainless Steel Construction:Ensures durability, hygiene, and corrosion resistance.
- Compact and Portable:Small footprint and lightweight design for easy relocation.
- 10 Liter Hopper:Provides a decent capacity for manual filling tasks.
- Single Filling Nozzle:With a 2.5 mm diameter for controlled dispensing.
- 2% Filling Accuracy:Offers relatively consistent volume dispensing.
- No Power Required:Operates without electricity, enhancing portability.
Applications
:
This manual filling machine is suitable for a range of low to medium viscosity liquids and pastes in industries such as:
- Cosmetics:Filling essential oils, lotions, creams, gels, lip gloss, small samples, etc.
- Pharmaceuticals:Dispensing small volumes of liquid or semi-liquid medications, ointments.
- Food & Beverage:Filling small quantities of sauces, honey, jams, flavorings.
- Chemicals:Dispensing small amounts of certain non-corrosive liquids.
- Laboratories:For dispensing precise volumes in experimental or small-scale production.
Usage
:
- Setup:Place the machine on a stable and level surface. Ensure all parts are clean and properly assembled.
- Material Loading:Pour the liquid or paste into the 10-liter hopper. Ensure the material is free of large particles that could block the nozzle or piston.
- Volume Adjustment:Adjust the filling volume using the adjustment screw or mechanism on the machine to the desired quantity between 5 and 50 ml.This typically controls the stroke length of the piston.
- Container Placement:Position the empty container under the filling nozzle.
- Manual Operation:Operate the handle or lever to draw the product from the hopper into the cylinder and then dispense it into the container. The piston movement controls the filling volume.
- Repeat:Continue placing empty containers and operating the handle until all desired containers are filled.
- Cleaning:After use, disassemble and thoroughly clean all parts that came into contact with the product using appropriate cleaning solutions. Ensure all residue is removed.
Maintenance:
Proper maintenance will ensure the longevity and accurate operation of the machine:
- Daily Cleaning:After each use, disassemble and clean the hopper, cylinder, piston, and nozzle thoroughly with suitable cleaning agents. Rinse and dry all parts before reassembly.
- Regular Inspection:Periodically inspect all components for any signs of wear, damage, or loose connections. Tighten any loose screws or fittings.
- Lubrication:Lubricate the moving parts, such as the piston rod and any joints, with food-grade or appropriate lubricant as recommended by the manufacturer or as needed to ensure smooth operation.
- Seal Maintenance:Check the piston seals regularly for wear or damage. Replace them if they are worn or cracked to prevent leaks and maintain filling accuracy.
- Nozzle Cleaning:Ensure the nozzle remains free of blockages. Clean it regularly, especially if filling viscous materials.
- Storage:When not in use, clean the machine thoroughly and store it in a clean, dry place.
Precautionary Guidance:
- Read Instructions:Carefully read and understand the operating instructions provided by the manufacturer before using the machine.
- Material Compatibility:Ensure the filling material is compatible with the stainless steel components of the machine. Avoid filling highly corrosive substances that could damage the material.
- Temperature Limits:While the specification mentions 200 Celsius, this likely refers to the temperature thematerialbeing filled can withstand. The machine itself is manually operated and air-cooled; avoid using it to fill extremely hot materials that could pose a safety risk.
- Proper Assembly:Ensure all parts are correctly assembled before operation to prevent malfunctions or damage.
- Gentle Operation:Operate the handle smoothly and avoid applying excessive force.
- Cleaning Procedures:Use appropriate cleaning solutions and ensure they are thoroughly rinsed off to prevent contamination of subsequent fillings.
- No Electrical Hazards:As this is a manual machine, there are no direct electrical hazards associated with its operation. However, ensure the surrounding environment is safe.
- Maintenance Schedule:Adhere to a regular maintenance schedule to ensure the machine operates efficiently and reliably.
Eco-Friendly and Durable DesignCrafted from stainless steel, the AO3 Paste Filling Machine offers longevity and easy maintenance. Its eco-friendly approach reduces energy consumption, supporting sustainable manufacturing practices. The use of high-quality materials also ensures contamination-free operation, making it ideal for industries demanding hygiene.
Versatile Application Across IndustriesThe AO3 is designed to serve a wide range of professional roles, from suppliers and fabricators to wholesalers and manufacturers. Its adaptability makes it suitable for everything from food production to cosmetics, providing manual precision in filling operations where product consistency is crucial.
User-Centric Manual OperationThanks to its ergonomic Human Machine Interface, operators can precisely control the filling process manually. This hands-on approach not only enhances accuracy but also gives users flexibility in managing production output without the need for complex computerization.
FAQs of MANUAL PASTE FILLING MACHINE AO3:
Q: How can the AO3 Manual Paste Filling Machine be used in different industries?
A: The AO3 is suitable for various sectors such as food, cosmetics, pharmaceuticals, and chemicals. Its flexibility allows dealers, distributors, manufacturers, and wholesalers to efficiently fill viscous pastes into containers, ensuring product uniformity and quality.
Q: What makes the AO3 Filling Machine eco-friendly?
A: The AO3 is designed with energy efficiency in mind, using an electric drive system and manual controls that reduce overall energy consumption. Its stainless steel construction is recyclable and promotes a hygienic, sustainable work environment.
Q: When is the right time to choose a manual paste filling machine over an automatic model?
A: A manual filling machine like the AO3 is ideal when precision and operator control are required, or in production setups where automation may be unnecessary or cost-prohibitive. Its the right choice for small to medium batches and startups aiming for cost-effective operations.
Q: Where is the AO3 filling machine available for purchase in India?
A: The AO3 is available through a wide network of dealers, distributors, retailers, and suppliers across India. You can source it directly from manufacturers, fabricators, or leading trading platforms catering to industrial equipment.
Q: What is the operational process of the AO3 filling machine?
A: Users manually operate the filling system via a Human Machine Interface, controlling the flow and volume of paste dispensed into each container. The manual interface enhances precision without requiring computer integration.
Q: What are the key usage benefits of the AO3 paste filling machine?
A: The AO3 provides accurate filling, versatile use across many industries, easy maintenance due to its stainless steel build, and eco-friendly operation. It is especially beneficial for those wanting operational flexibility and sustainable equipment.