About SEMI AUTOMATIC LIQUID FILLING MACHINE
- Brand: Generic (Imported)
- Weight (Approx.) : 30 kg
- Body Material : Stainless Steel
- Power source : 220V/110V
- Phase : Single
- Frequency : 50Hz
- Filling Head : Single Head
- Filling Volume : 10-100 ml
- Air Supply : 400 LPM
- Air Pressure : 0.6 Mpa
- Efficiency : 600 bottles per hr
Note : Compressor required extra
This machine is a semi-automatic piston-type liquid filling machine This machine is reasonable in design, small, and exquisite in the model. The piston and hopper of the cylinder are made up of 304 stainless steel and Polytetrafluoroethylene (PTEF). Both filling volume and filling speed can be adjusted at will, filling accuracy is high. The filling head adopts an anti-leakage and lifting filling device.
Features
:
- Filling Range : Capable of filling liquids in the range of 10 to 100 ml.
- Semi-Automatic Operation : Requires manual intervention for certain processes while automating the filling process.
- Single Nozzle Design : Equipped with one nozzle for precise filling, suitable for small batch production.
- Durable Construction : Made from high-quality materials to ensure longevity and resistance to corrosion, especially when handling various liquids.
Applications
:
- Cosmetic Industry : Digital free flow liquid filling machines are used to fill free flow liquid like Rose Water. Their precise control over the filling volume helps maintain product consistency.
- Laboratories : Useful for precise filling of liquid samples and solutions.
- Pharmaceutical Industry : It is utilized for filling medicinal liquids, syrups, and other pharmaceutical products into vials or bottles, which is in low viscosity just like water.
- Food and Beverage Industry : This machine is widely used for filling liquids such as free flow liquid into bottles or containers ranging from 10 ml to 100 ml. Its precision ensures consistent fill levels, which is crucial for product quality and compliance with regulations.
Usage
:
1. Preparation :
- Ensure the machine is clean and free from any previous product residues.
- Set up the machine on a stable surface and connect it to a power source.
2. Adjusting the Settings :
- Set the desired filling volume (between 10-100 ml) using the volume adjustment knob.
3. Container Placement :
- Place empty containers under the nozzle in a manner that allows for easy filling.
- Ensure that all containers are aligned properly to avoid spills.
4. Filling Process :
- Activate the filling process by pressing the foot pedal.
- Monitor the filling to ensure that each container receives the correct amount of liquid.
5. Post-Filling :
- Once filling is complete, remove filled containers from beneath the nozzle.
- Clean any spills around the filling area to maintain hygiene.
Robust Stainless Steel ConstructionBuilt with premium stainless steel (SS), the Semi Automatic Liquid Filling Machine offers exceptional durability, corrosion resistance, and hygiene. This makes it suitable for industries handling food, beverages, pharmaceuticals, and chemicals. Regular maintenance is simple, ensuring continuous performance over extended periods.
User-Friendly Human Machine InterfaceEquipped with a straightforward Human Machine Interface (HMI), the machine allows operators to control filling parameters with ease. Even without complex computerization, this interface simplifies adjustments and reduces training time, helping users achieve precise fills and efficient workflows.
Versatile Voltage OperationDesigned for flexibility, the machine operates within a voltage range of 110-215 volts. This adapts to a variety of electrical conditions in different facilities across India, ensuring dependable functionality regardless of local power standards.
FAQ's of SEMI AUTOMATIC LIQUID FILLING MACHINE:
Q: How does the semi automatic liquid filling machine operate?
A: The machine operates through a semi-automatic process, combining manual intervention with automated filling mechanisms. Operators set the parameters and initiate filling using the Human Machine Interface, streamlining the process while maintaining user control.
Q: What types of liquids can be filled with this machine?
A: This filling machine is suitable for a wide range of liquid products, including water, juices, oils, chemicals, and pharmaceuticals. Its stainless steel construction ensures compatibility with both viscous and non-viscous liquids.
Q: Where can I install this liquid filling machine in my facility?
A: The machine's compact design and voltage adaptability allow it to be installed in production lines, small workshops, or laboratories. It fits seamlessly in various industrial environments across India, provided there is access to a 110-215V electric supply.
Q: When should maintenance be performed on the machine?
A: Routine maintenance, such as cleaning and inspecting components, should be conducted at least once a week or as recommended in the user manual. Prompt attention to wear or malfunction ensures reliable operation and extends the machine's lifespan.
Q: What are the benefits of using a semi automatic liquid filling machine?
A: This machine offers efficient and consistent filling, reduces manual labor, and increases accuracy. Its semi-automatic nature provides flexibility, while the easy-to-use interface minimizes operator training time and enhances productivity.
Q: How do I adjust the filling volume on the machine?
A: Filling volume adjustments are made through the Human Machine Interface. Operators can set the desired volume for each fill cycle by inputting relevant parameters, allowing for quick customization to different container sizes or product requirements.